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MODULE DESCRIPTOR
Module Title
Casing Design
Reference ENM252 Version 2
Created March 2017 SCQF Level SCQF 11
Approved February 2007 SCQF Points 30
Amended September 2017 ECTS Points 15

Aims of Module
The module aims to develop an understanding of well engineering fundamentals in terms of issues relating to casing functions, design considerations and factors affecting casing design in order to maximise safety, increase well life and reduce well cost.

Learning Outcomes for Module
On completion of this module, students are expected to be able to:
1 Identify the factors that determine the minimum setting depth of casing and appraise the top down and bottom-up casing setting selection and discuss the functional and loading requirements of various casing strings, in order to make a complete design selection for a wide range of different well conditions.
2 Perform the equivalent circulation density (ECD) calculations.
3 Develop casing program (hole geometry, casing seat, casing type and diameters and mud weight) and determine performance properties of casing.
4 Select casing weights, grades and coupling types for different well conditions (high temperature, high pressure wells, horizontal wells).
5 Analyse casing design using computer programmes and optimise casing programmes.

Indicative Module Content
Introduction to casing design: Casing design, purpose of casing, levels of casing design, types and functions of casing, string definitions. Preliminary casing design: Minimum casing diameter, minimum casing setting depths, lithological casing seat selection, factors impact on casing selection depth, preliminary casing design process, casing scheme selection, wellhead selections, casing wear prediction, design software. Detailed casing design process (drilling and production): pressure and temperature profiles, calculation of performance properties under load conditions, calculation of collapse and burst loads based on maximum loading condition, calculation of tension based on suspended weight, shock load, bending force, compression and buckling load and analysis of biaxial and triaxial loads. Principles of casing design and program optimisation: Kick tolerance and ECD calculations, selection of casing sizes, casing seating depths based on pore and fracture pressure data, selection of weights, couplings and grades for conductor, surface, intermediate and production casing for different well conditions and use computer software to optimise casing selection. Pressure testing. Corrosion, wear and fatigue: Influence of corrosion on casing strength, influence of wear on casing strength, influence of fatigue on casing strength. Casing depth selection: Shallow gas zones, lost circulation zones, formation stability, directional well profile, future sidetracking requirements, hole cleaning. Casing design for special case wells: Casing design and practice for high temperature, high pressure wells, squeezing salt wells, deepwater wells and directional and horizontal wells.

Module Delivery
The module will be delivered by means of lectures, tutorials, videos, practical work and case studies supplemented by industrial visits/industry speakers. Shell's Wells Distance Learning Package (WDLP) will be used as core material.

Indicative Student Workload Full Time Part Time
Contact Hours N/A 80
Non-Contact Hours N/A 100
Placement/Work-Based Learning Experience [Notional] Hours N/A 120
TOTAL N/A 300
Actual Placement hours for professional, statutory or regulatory body   120

ASSESSMENT PLAN
If a major/minor model is used and box is ticked, % weightings below are indicative only.
Component 1
Type: Coursework Weighting: 25% Outcomes Assessed: 1, 2, 3, 4, 5
Description: The coursework will be Shell Yellow Pages - the assessment element of the Wells Distance Learning Package.
Component 2
Type: Examination Weighting: 75% Outcomes Assessed: 1, 2, 3, 4, 5
Description: The examination will be open book.

MODULE PERFORMANCE DESCRIPTOR
Explanatory Text
Students are required to have been awarded the Shell Round II Certificate or equivalent Shell Diploma.
Module Grade Minimum Requirements to achieve Module Grade:
Pass Pass Shell's Wells Distance Learning Package Round II.
Fail Fail Shell's Wells Distance Learning Package Round II.
NS Non-submission of work by published deadline or non-attendance for examination

Module Requirements
Prerequisites for Module Access to this module is limited to students sponsored by Shell. Normally a UK 2.2 honours degree or above, or equivalent, in Engineering or a related discipline. Proficiency in English language for academic purposes, IELTS score of 6.5 or above. Qualification through previous relevant industry experience may be considered.
Corequisites for module None.
Precluded Modules None.

ADDITIONAL NOTES
This module is for a corporate client only and cannot be taken as part of the Postgraduate Professional Studies Programme.

INDICATIVE BIBLIOGRAPHY
1 AADNOY, B.S. 1997. Modern Well Design. Gulf Publishing Company
2 ADAMS, N., 1985. Drilling Engineering: A Complete Well Planning Approach. Tulsa Okla: PennWell
3 BOURGOYNE et al., 1984. Applied Drilling Engineering, SPE Publications
4 DEVEREUX, S., 1998. Practical Well Planning and Drilling Manual. Tulsa Okla: PennWell
5 RABIA, H., 1985. Oilwell Drilling Engineering, Graham and Tortman
6 RAHMAN, S. S. and CHILINGARIAN, G. V., 1995. Casing Design –Theory and Practice. Amsterdam: Elsevier
7 SHELL INTERNATIONAL, 2006. Wells Distance Learning Package. Internal Document


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